Here are a few design ideas we discussed to acknowledge all the generous supporters of the recent building project for the Ron Clark Academy in Atlanta GA…
Ron went with the framed design… and here are some developments of this design…
We finally ended up with this design…
Next, we ordered the 18 lb High density foam to fit a 5ft by 8ft sign and the production began…
We started by embedding a french cleat on the back of the foam for easy hanging… then we primed and painted the foam black then applied a mask film over the top and used the CNC to carve the letters into the foam… Next we primed all the letters
Then we painted the letters…
Meanwhile, the wood frame was carved and painted and glued to the foam… 
Epoxy clay was used to create some metal, medieval looking hardware for the frame…
After the letters were dry, we pulled off the mask and did a little more painting and touch up work…
This shot does a nice job of capturing the wood and iron details…
and brought it to completion!
Thank you so much for taking the time to view this post. If you have any sculptural projects we can assist you with simply visit http://www.customwoodcarvings.com and click the contact page to get in touch!
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“In everything you do, do it as unto the Lord.” Col 3:17
Beautiful work!